ISO3183 L290ME line pipe with 3LPE coated

ISO3183 L290ME line pipe with 3LPE coated

ISO3183 Annex A L290ME Line Pipe with 3LPE Anti-Corrosion Coating

This pipe system (ISO3183 L290ME line pipe + 3LPE anti-corrosion coating) is specifically designed for the safe, efficient, and long-term transportation of methane. Its core function is to serve as a “transportation carrier” for methane (the main component of natural gas, typically accounting for ≥95% by volume) from extraction sites and processing plants to end-users. Meanwhile, through its material properties and anti-corrosion structure, it addresses key challenges in methane transportation such as pressure resistance, leak prevention, and environmental corrosion resistance, making it suitable for medium-to-high pressure, long-distance, and multi-environment transportation conditions.

PART 1 .  

ISO8138 Annex A (normative):PSL 2 pipe ordered for European onshore natural gas transmission pipelines

1.Manufacturing:

If agreed, the manufacturing procedure shall be qualified in accordance with API Spec 5L, 46th edition (2018), Annex B.

2.Steel making 

The steel shall be made to a clean steel practice, using either the basic oxygen steel-making process or the electric-arc furnace steel-making process, and shall be fully killed and be made according to fine grain practice. 

3.Pipe manufacturing

3-1 Unless otherwise agreed, coil and plate used for the manufacture of welded pipe shall be rolled from continuously (strand) cast or pressure cast slabs. The pipe shall be HFW in the M delivery conditions only as described in API Spec 5L, 46th edition (2018), Table 3. 

3-2 For HFW pipe from hot-rolled coil, the pipe forming process ‘cold forming followed by thermomechanical forming’ as described in API Spec 5L, 46th edition (2018), Table 3, shall not be used. 

3-3 For HFW pipe, the abutting edges of the coil or plate shall be sheared, milled or machined before welding such that the edges are clean and free of damage.

4.Chemical Composition 

Steel Grade 

Mass Fraction,Based upon heat and product analyses a

% max

Carbon Equivalentc %Max

Cb

Si

Mnb

P

S

V

Nb

Ti

Other

CEIIW

CEpcm

L290ME 

0.18

0.45

1.2

0.025

0.015

0.05

0.05

d

0.40

0.25

L360ME

0.18

0.45

1.3

0.025

0.015

0.05

0.05

d

0.40

0.25

a Elements not mentioned in this table shall not be added intentionally without purchaser’s approval except for elements that may be added for deoxidation and finishing of the heat. 

b For each reduction of 0,01 % below the specified maximum for C, an increase of 0,05 % above the specified maximum for Mn is permissible, up to a maximum increase of 0,20 %. 

c Based upon product analysis [see API Spec 5L, 46th edition (2018)], 9.2.4 and 9.2.5). The CEIIW limits apply if C > 0,12 % and the CEPcm limits apply if C ≤ 0,12 %. 

d 0,015 % ≤ Altotal ≤ 0,060 %; N ≤ 0,012 %; Al/N ≥ 2:1, Cu ≤ 0,25 %; Ni ≤ 0,30 %; Cr ≤ 0,30 %; Mo ≤ 0,10 %. 

5.Mechanical Propertise 

Steel Grade

Pipe Body for Welded Pipes

Weld of HFW Pipes

Yield Strength 

Rt0.5

Mpa(psi)

Tensile Strength

Rm

Mpa(psi)

Ratio

Rt0.5/Rm

Elongationa

Tensile Strength

Rm

Mpa(Psi)

Min

Max

Min

Max

Max

Min

Min 

L290ME

290

(42100)

440

(63800)

415

(60200)

655

(95000)

0.85

21

415

(60200)

L360ME 

360

(52200)

510

(74000)

460

(66700)

760

(110200)

0.85

20

460

(66700)

a These values apply to transverse test pieces taken from the pipe body. When longitudinal test pieces are tested [see

API Spec 5L, 46th edition (2018), Table 20], the values of elongation shall be 2 units higher.

6.Tolerances for diameter, wall thickness, length, and straightness

6-1 Tolerance for diameter and out of roundness 

Specified outside

diameter

D

mm (in)

Diameter tolerancesa Out-of-roundness

mm (in)

Out-of-roundness

tolerancesa,e

mm (in)

Pipe except the end

Pipe end

Pipe except

the end

Pipe endb,c

Welded pipe

≥60,3 (2.375) to

610 (24.000)

±0,5 (0.020)

or ±0,007 5 D,

whichever is

the greater,

but maximum

of ±3,0 (0.125)

±0,5 (0.020) or ±0,005 Dc

(whichever is the greater) but

maximum of ±1,6 (0.063)

0,02 D

0,015 D

a The pipe end includes a length of 100 mm (4.0 in) at each of the pipe extremities.

b For SMLS pipe, the tolerances apply for t ≤ 25,0 mm (0.984 in) and the tolerances for heavier wall pipe shall be as agreed.

c Subject to agreement, the diameter tolerance may be applied to the inside diameter for D ≥ 219,1 mm (8.625 in).

d Unless otherwise agreed, the diameter tolerance applies to the inside diameter.

e When the diameter tolerance is applied to the inside diameter, the inside diameter shall also be the basis for the out-ofroundness

requirements.

6-2  Tolerance for wall thickness

Wall thickness

T

mm(in)

Tolerancesa

mm(in)

≤10,0 (0.394)

 ±0,5 (0.020)

6-3 Length Tolerance 

12000±500mm

6-4 straightness

Whole Length ≤0.2% L

7 Weld flash of HFW pipe

The inside flash shall not extend above the contour of the pipe by more than 0,3 mm (0.012 in) + 0,05 t to a maximum of 1,5 mm (0.060 in).

8. Test Requests 

8-1 Hydrostatic test

8-2 CVN impact test on pipe body ,Pipe weld and heat affected zone

8-3 DWT test 

8-4 Guided-bend test

8-5 Flattening test

8-6 Non-destructive testing

8-7 Radiographic inspection of the weld seam

All other items not specified shall be implemented in accordance with the ISO 8138 standard.

PART 2

DIN 30670 specification for pipeline 3LPE external coating are suitable for the protection of buried or submerged steel pipes at design temperatures of –40 °C up to +80 °C.

The surface shall be prepared by removing rust by means of blast cleaning. Blast cleaning and any necessary subsequent work shall not result in the reduction of the minimum wall thickness specified in the technical delivery standards for the steel pipe. Residual abrasive dust shall be removed prior to coating.

1. Epoxy Material

The applicator shall use epoxy material that is in compliance with table 1.The epoxy resin primer is to be applied in powder form. The minimum layer thickness is 60 μm. The thickness shall be monitored in accordance with DIN EN ISO 2808, Method 1A.

Table 1: Epoxy Material Requirements for polyethylene ,

No.

Properties

Units

Requirements

Test Method

1

Density

g/cm3

As per manufacturer’s

specification ±0.05

ISO 8130-2

2

Gel time

Sec

Within 20% of

manufacturer’s specification

ISO 8130-6

3

Particle size:

Maximum powder retained on

150 μm mesh

Maximum powder retained on

250 μm mesh

%

3.0

0.2

CSA Z 245.20-02

4

Specific coating resistance after

100 days of exposure

in 3% NaCl solution @ 23°C

Ohm.m

>10

8

NF A 49-710

5

3.0° flexibility test @ 23°, 0° & -20° C

No cracking

CSA Z 245.20-02

6

Cathodic disbondment after 28 days@

65 ° C

in 3% NaCl solution at -1.5

volts (calomel electrode)

potential, initial defect diameter

Do=6 mm

Mm

7 (max)

NF A 49-710

7

Moisture content (max.)

% by mass

0..5

ISO 21809-1

(Annex K)

8

Degree of cure (differential thermal

analysis)

° C

-2 ° C ≤ ΔTg ≤ +3 ° C

ISO 21809-1

(Annex D)

9

Glass transition temperature (Tg2)

(DSC Analysis)

° C

≥95 (for 3LPE)

ISO 21809-1

(Annex D)

10

Water resistance (1000 hrs. @ 80 ° C)

No blistering, swelling < 5%,

loss of hardness <10%

ASTM D 870

11

Adhesion to pipe surface

Max. rating 2

CSA Z 245.20-02

2.Adhesive Material

The PE adhesive can be applied in powder form or extruded. The minimum layer thickness is 140 μm. The

thickness shall be monitored in accordance with DIN EN ISO 2808, Method 1A. The peel strength requirements vary depending on whether the adhesive was applied as a powder or was extruded.

Table 2: Adhesive Material Requirements for polyethylene coating

No.

Properties

units

Requirement

Test Method

PE

1

Density

Kg/m3

Within 1% of

Manufacturer’s specified nominal

ISO 1183

2

Melt Flow Rate (190° C, 2.16 Kg)

g/10min

Within 20% of

manufacturer’s specified nominal

ISO 1133

3

Oxidation induction time @ 210° C

Minutes

≥ 20

EN 728

ISO 11357

4

Tensile strength at break @ 23° C

MPa

≥ 15

ISO 527

5

Ultimate elongation 2, 23° C

%

≥ 600

ASTM D 638

ISO 527

6

Hardness

Shore D

≥ 47

ISO 868

7

Melting point (D.S.C)

° C

≥ 120

ISO 3146

8

Vicat softeninig temperature A/50 (10 N)

° C

≥95

ISO 306

9

Water content (Max.)

%

0.1

ISO 15512

3.Top Coat Material

The applicator shall use PE material that is in compliance with table 4.

Table 4: Minimum Requirements for Polyethylene Top Coat

No.

PROPERTIES

UNITS

REQUIREMENT

TEST METHOD

1

Density, Compound

g/cm3

≥ 0.946

ISO1183

2

Melt Flow Rate

g/10 min.

0.15 – 0.8 (190 °C, 2.16 Kg)

ISO1133

3

Oxidation Induction Time

Minutes

≥ 30 @ 220 °C

EN728

4

Tensile Strength At Break @ 23° C

MPa

≥ 18

ISO 527

5

Carbon black content

%

2.0 – 2.5

ASTM D 1603

ISO 6964

6

Elongation At Break @ 23° C

%

≥ 600

ISO 527

7

Hardness

SHORE D

≥ 55

ISO 868

8

Melting Point

° C

≥ 125

ISO 3146

9

Vicat Softening Temperature(A50/(10N))

° C

≥ 120

ISO 306

10

ESCR

Hour

≥ 1000

ASTM D 1693

(Condition B)

11

Volume Resistivity

Ohm .cm

≥ 10 16

ASTM D 257

12

Water Content

%

≤ 0.05 ISO

ISO 15512

13

UV Resistance And Thermal Ageing

%

Δ MFR ≤ 35

ISO 21809-1

(Annex G)

Guideline values for the total thickness of the polyethylene coating system

Nominal Size

Minimum Thickness a(mm)

Normal(n)

Increased(v)

≤DN100

1.8

2.5

>DN100   ≤DN250

2.0

2.7

>DN250   <dn500< p=””> </dn500<>

2.2

2.9

≥DN 500 <dn800< p=””> </dn800<>

2.5

3.2

≥DN800

3

3.7

a The thickness may be less than the minimum thickness locally as long as these local areas do not

exceed 5 cmÇ per 1 m length of pipe and the difference between the actual thickness and the minimum thickness is not greater than 10 %.