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石炭タールエポキシ防食鋼管の施工技術

Applicable Industry Standard: SY/T 0447‑2014 Technical Standard for Epoxy Coal‑tar Anticorrosive Coating of Buried Steel PipelinesThe whole process consists of five stages: Factory Pre‑fabrication of Anticorrosive Coating → Hoisting & Welding of Pipes → Field Joint Coating & Repair of Damages → Pipe Lowering and Backfilling in Trench → Completion Acceptance Construction Environmental Requirements Construction temperature: 5‑40℃; Low‑temperature curing coating shall be adopted when ambient temperature is below 5℃. Air humidity: Relative humidity ≤ 85%; The steel pipe surface temperature shall be 3℃ higher than the dew‑point temperature. Open‑air anticorrosion work is forbidden in rainy, snowy, foggy weather or when wind force reaches Grade 5 or above. Procedures for Factory […]

石炭系エポキシ防食鋼管の適用温度範囲

In accordance with SY/T 0447‑2014 Technical Standard for Epoxy Coal‑Tar Coating of Buried Steel Pipelines, combined with coating material mechanism, on‑site engineering practice and long‑term ageing law of anti‑corrosion coating, the applicable temperature range of coal‑tar epoxy anticorrosive steel pipe is defined precisely from four dimensions: long‑term operating temperature of conveyed medium, transient peak temperature, low‑temperature resistance of ambient environment and construction ambient temperature. These four indicators shall not be confused. First comes the long‑term operating temperature of medium conveyed inside the pipeline. The coal‑tar epoxy anti‑corrosion coating belongs to the epoxy‑modified coal‑tar pitch system. Its physical properties are significantly affected by temperature. The pitch component tends to soften and […]

石炭系エポキシ系防食鋼管の分類

The anti-corrosion system complies with SY/T 0447-2014 Specification for Epoxy Coal Tar Anti-Corrosive Coating of Buried Steel Pipelines. Classification is mainly based on anti-corrosion structural grade, together with other grouping methods as below. Classified by Anti-Corrosion Structure (Most Widely Adopted in Engineering) Ordinary Grade: One Coat & One Cloth Structure: 1 primer coat + 1 topcoat + 1 layer of glass fiber cloth + 1 topcoatMinimum total dry film thickness: 0.3 mmApplication: Dry soil with mild corrosion, temporary pipelines, drainage branch pipelines Reinforced Grade: Three Coats & Two Cloths (Market Mainstream) Structure: Primer → Topcoat → Glass Fiber Cloth → Topcoat → Glass Fiber Cloth → TopcoatMinimum total dry film […]

Professional Testing Methods for Plastic-Coated Steel Pipe

Plastic-coated steel pipes feature metal substrates compounded with thermosetting or thermoplastic anticorrosive coatings. Their testing system falls into three major categories: incoming raw material re-inspection, offline type inspection of finished products, and non-destructive on-site installation testing. All tests focus on four core indicators: mechanical properties of substrates, coating bonding stability, anti-corrosion sealing performance and service adaptability, and all judgments are formulated based on practical industrial operation logic rather than generalized online template expressions. Basic Performance Testing of Steel Pipe Substrates The substrate serves as the load-bearing core of plastic-coated pipes. Partial coating stripping is conducted prior to testing. A digital ultrasonic thickness gauge is adopted to measure wall thickness, with […]

ASTM A795 Hot-Dip Galvanized Steel Pipe

ASTM A795 is a dedicated carbon steel pipe standard for the North American fire protection industry, specially formulated for building automatic fire suppression systems. It covers both welded and seamless pipes. Unlike general-purpose fluid galvanized pipes, all performance, process and testing requirements of this standard are formulated for the core working conditions of fire protection systems, including long-term static service, instantaneous pressure bearing and anti-rust blockage performance. The pipe specifications range from NPS 1/2 to NPS 10 (DN15–DN250), with mainstream wall thicknesses of Sch10 light-duty thin-wall and Sch40 standard pressure wall. It includes two steel grades, Grade A and Grade B. Grade B is widely adopted in building fire protection […]

Key Operating Points For Roll Grooving Of Plastic-Coated Steel Pipes

Roll grooving is a critical process for grooved connection of plastic-coated steel pipes, which directly determines the sealing performance and structural safety of piping systems. In accordance with CJ/T 156 Grooved Pipe Couplings and CJ/T 120 Water Supply Plastic-Coated Composite Steel Pipes, this article elaborates on the full-process professional operation requirements, with emphasis on coating protection and dimensional accuracy control. Pre-operation Preparation Equipment Selection and Inspection Adopt dedicated roll grooving machines for plastic-coated steel pipes to avoid coating damage caused by ordinary grooving equipment. Inspect the matching degree between rolling wheels and pipe diameters, tightness of the hydraulic system and reliability of power grounding. Run the machine with no load […]

Technical Requirements for Welding of Galvanized Pipes

On-site welding construction of hot-dip galvanized steel pipes, It focuses on controlling zero weld defects, qualified structural strength and complete post-welding anti-corrosion performance, so as to eliminate quality problems such as pores and cracks caused by zinc layer vaporization. Pre-welding Preparation Requirements Pipe Inspection: Check the specifications, wall thickness and material of galvanized pipes before construction to ensure compliance with design requirements. The pipes shall be free from deformation, damage and severe corrosion with uniform and intact galvanized layers. Unqualified pipes are prohibited from welding. Groove Machining: For pipes with wall thickness ≥ 3mm, V-shaped grooves are required with a groove angle of 55°-65° and a root face of 1-1.5mm. […]

Phenolic Epoxy Painted Steel Pipes

Phenolic epoxy painted steel pipes are high-performance anti-corrosion pipes that form a dense protective layer by uniformly applying phenolic epoxy paint on the surface of steel pipes and curing it. They combine the strong adhesion and high corrosion resistance of epoxy resin with the high temperature resistance and solvent resistance of phenolic resin, making them the preferred pipe type for corrosive working conditions in the industrial field. Core Characteristics The core advantages of phenolic epoxy painted steel pipes stem from the composite properties of the paint, which balance protectiveness and practicality and avoid performance loss caused by excessive coating. The details are as follows: Excellent Anti-corrosion Performance: The paint has […]

Guide For Selection Of Polyurethane Paint For Steel Pipes

Polyurethane paint is a mainstream topcoat system for steel pipe anti-corrosion coating due to its excellent weather resistance, chemical corrosion resistance, high adhesion and mechanical properties. Its selection must strictly follow the core principles of “environment adaptation, performance matching, system compatibility, and construction feasibility”, and combine with the steel pipe’s service environment, corrosion level, operating conditions and construction conditions to select scientifically to ensure anti-corrosion life and structural safety. The core premise of selection is to clarify the service environment and exposure state of the steel pipe: For outdoor overhead, exposed municipal pipe networks, and steel pipes in coastal and chemical industrial areas that are long-term exposed to ultraviolet radiation, […]

Degreasing the Surface of Galvanized Steel Pipes

Oil contamination on the surface of galvanized steel pipes mainly derives from antirust oil, drawing oil, cutting oil generated during rolling, cold drawing, storage and transportation, as well as oil-dust mixtures. The core principles of degreasing are no damage to the zinc coating, no residue, and compatibility with subsequent processing. A combined physical and chemical process shall be selected based on the severity of oil contamination and batch size. The following is the industrial-standard degreasing solution. Physical degreasing is applicable for light oil contamination and on-site emergency treatment, serving as a basic pretreatment method. Manual wiping uses dust-free cloths or sponges dipped in clean water or neutral detergent to wipe […]